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Drop-Packer

AUTOMATIC CASE PACKING

Solving Complexity with Engineering and Experience

 

 

Seamless Transition from Case Erecting to Product Loading

Once the foundation of case erection has been established, the next process to upgrade in your packaging automation journey is getting your products into the case. Performing this task manually has the same fundamental drawbacks of any process that relies primarily on human involvement: throughput is slow, quality is inconsistent, and the headaches and costs associated with labor are painful. Automating the case packing process addresses these deficiencies but presents a complex challenge that must be met with a combination of product capabilities and, just as importantly, specific knowledge that only comes from experience. At Combi, we understand that each application is unique. Successful case packing requires expertise in material handling to ensure your products are effectively oriented and presented prior to loading as well as integration know-how to coordinate upstream and downstream processes. Additionally, Combi’s case packing portfolio is not limited to a single technology unlike some other companies in the industry. We can bring to bare a full range of options to provide the best solution depending on your product format, mix, production speed requirements, floor space constraints, and budget.

Tailored Solutions for Diverse Challenges

1. Drop Packers: Engineered for both speed and accuracy, our drop packers are the pinnacle of high-throughput packaging. Products are presented above an open case before being gently “dropped”. Our Drop Packers are available with an integrated case erector to minimize cost and footprint with models capable of speeds up to 30 cases per minute. We also offer standalone drop packers that can be fed from an independent case erector capable of speeds up to 50 cases per minute.

2. Pick and Place Packers: For more delicate or precise placement requirements, our Pick and Place systems offer unmatched performance. Utilizing an automated arm equipped with custom tooling, this system picks products from an infeed conveyor and carefully places them into awaiting cases staged on a parallel conveyor. Our well-known Alphapack series, which includes an integrated case erector, and the standalone SPP line both support speeds up to 20 cases per minute, combining precise product handling with swift production rates.

3. Horizontal Loaders: Some products require a horizontal packing approach due to their shape or orientation sensitivity. Combi's horizontal loaders are specifically designed for such applications and are available with or without integrated case erectors and capable of managing up to 8 cases per minute, ensuring even the most uniquely shaped products are packed with precision.

4. Robotic Systems: For the most complex and varied packing needs, Combi’s robotic solutions stand at the forefront of technology. As a certified Fanuc integrator, we leverage a wide range of collaborative and industrial robots, tailoring each system to package products with exceptional reliability, speed, and flexibility.

Built for the Real World to Deliver Real Results

While each case packing solution is different, they all share the same Combi characteristics that make them well-suited for success in an actual production environment:

  • An uncompromising focus on safety
  • Heavy duty construction that is designed for maximum reliability
  • Compact footprint to minimize floor space requirements
  • Fast and easy changeovers enhancing flexibility
  • User friendly with an intuitive HMI and simple mechanical adjustments
  • Excellent value that delivers a significant return on investment

By choosing Combi, you’re not just selecting a machine; you’re partnering with a leader in packaging with a deep-rooted history of innovation. Our experience, coupled with an unwavering dedication to solving your packaging challenges, ensures that every case is a showcase that you can be proud of.

Search Automated Case Packing Systems by Maximum Speed:

ALPHAPACK® PICK AND PLACE CASE PACKING SYSTEM
VIEW ALPHAPACK®
ALPHAPACK® PICK AND PLACE CASE PACKING SYSTEMIf you need a pick and place case packer, the Alphapack features a case erector and accommodates the widest range of case sizes and pack patterns – all while yielding the smallest footprint in the industry.VIEW ALPHAPACK®
CHL HORIZONTAL CASE LOADING SYSTEM
VIEW CHL
CHL HORIZONTAL CASE LOADING SYSTEMThe CHL horizontal loading system provides flexibility by opening, loading and sealing a case laying horizontally, thereby decreasing the footprint of the integrated loading system and accommodating a wider range of products. VIEW CHL
DPI STANDALONE CASE PACKER
VIEW DPI
DPI STANDALONE CASE PACKERThe Combi DPI is a top loading, standalone case packer for packing rigid containers at higher speeds than the Combi DP system. VIEW DPI
HIGH SPEED DROP PACKER WITH INTEGRATED CASE ERECTOR
VIEW HIGH SPEED DROP PACKER
HIGH SPEED DROP PACKER WITH INTEGRATED CASE ERECTORThe well-proven capabilities of the Combi DP drop packer have been enhanced with a higher level of efficiency. VIEW HIGH SPEED DROP PACKER
HL AUTOMATIC SIDE LOAD CASE PACKING
VIEW HL AUTOMATIC
HL AUTOMATIC SIDE LOAD CASE PACKINGThe Combi HL is a fully automatic side-load case packing system. Integrated with our E-series case erectors, it efficiently handles a wide range of products, case sizes, and pack patterns on the same machine.VIEW HL AUTOMATIC
HL SA
VIEW HL SA
HL SAThe Combi HL horizontal case loader is offered as a semi-automatic or fully automatic side load case packing system.VIEW HL SA
SPP PICK AND PLACE CASE PACKER
VIEW SPP PICK AND PLACE
SPP PICK AND PLACE CASE PACKERThe Combi servo pick and place case packer is a top load system featuring heavy duty linear servo motors capable of 25 picks per minute.VIEW SPP PICK AND PLACE

Most Popular Case Packers At A Glance

CASE PACKER
Alphapack® 8
Alphapack® 15
SPP
DP 20
DPI
Integrated Case Erector
N/A
Bottom Case Sealing
N/A
N/A
Max. Speed
8 CPM
15 CPM
20 CPM
20-30 CPM
25-50 CPM
Max. Case Range
24" x 16" x 18"
24" x 16" x 18"
24" x 16" x 18"
24" x 16" x 18" OAH
20" x 14" x 18" OAH
Min. Case Range
8.5" x 4.75" x 4"
8" x 6" x 5"
8" x 6" x 5"
8.5" x 4.75" x 4"
8" x 6" x 5"
Magazine Capacity
50" ~150 Cases
50" ~150 Cases
N/A
50" ~150 Cases
N/A
Case Modification Available
N/A
N/A
Washdown Option
IP54
IP54
IP54
IP54
IP54
Glue Version
N/A
N/A
Opposite Case Hand Option
N/A
N/A
Std. Voltage
240V/3PH
240V/3PH
240V/3PH
240V/3PH
240V/3PH
SCFM - 80 PSI - 3/4 Supply Line
30-90 SCFM
30-90 SCFM
9-12 SCFM
17 SCFM
84 SCFM
Footprint
8'3" x 10'6"x 10'7"
13'6" x 10'7"x 10'10"
9'7" x 6'6"x 10'7"
8'3" x 10'6"x 10'7"
9'7" x 6'6"x 10'7"
Approx. Shipping Weight
~4500 lbs.
~5000 lbs
~2500 lbs
~4500 lbs.
~2500 lbs.

In Stock Equipment

Here at Combi, we want you to leave the automation to us! Our refurbished case packing machines handle products in a variety of ways, including horizontal loading, drop packing, and pick and place case packing. Our new and used case packers can benefit your production line by lowering the number of packing mistakes and boosting the amount of productivity.