Case Study
Faster Case Packing Speeds for Bottles of Shampoo & Body Wash
THE CLIENT/PRODUCT
Lotions and Shampoos; 8, 16, 24 and 36 Ounce Bottles with Caps.
THE CHALLENGE
Customer was using Ergopack® hand packing stations that they purchased in 2009 for packing bottles of shampoo and body wash. Sales had increased from $2M to $50M prompting the need for faster case packing speeds.
The Solution
- A second production line was added with two 2-EZ®HS DP drop packers running 90-120 ppm / 25 cpm and two TBS100 FCXL automatic case sealers.
- Special custom guarding was added to the case sealers
- Supplied Combi multi-lane product diverter to divide product from one incoming lane into separate lanes. Included Instadjust quick lane change feature and downstream bottle back up
- Four sets of change parts allowed different sizes of products to be packed on the same machine
- Seven foot long nose over, belted case transfer conveyor with side guides, supports and controls transport filled cases to sealer
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