Case Study
Packaging Machine Case Study: Load Cartons of Automotive Trim Masking Tape
THE CLIENT/PRODUCT
Automotive Trim Masking Tape
Case Size: 4" x 2" x 4"
THE CHALLENGE
Think outside the box! There is more here than meets the eye. Besides needing a way to load a 2" roll of tape into a carton, the client needs a solution that considers the operator, the work center and optimizes it's resources.
The Solution
- The custom carton loader system features an integral "flip loader" for packing single rolls of tape into cartons in the vertical position.
- Further modifications to Combi equipment were made to accommodate the client's chipboard "crash bottom" self-folding carton with tuck-flap top.
- The discharge of the machine featured a pusher that collated the product into rows 3 cartons wide on an accumulation conveyor. This reduced the amount of time an operator needs to be present to manually pack the cartons into a master case.
- In addition, the lower system speed and work cell approach allows that operator to be utilized for multiple tasks.
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